Warehousing and Storage
The warehousing and storage industry includes establishments operating facilities for general merchandise, refrigerated goods, and other products. These establishments may also provide logistical services relating to goods distribution.
Warehousing and Storage
What are the hazards associated with warehousing and storage?
Potential hazards in this industry include those associated with powered industrial trucks (forklifts), ergonomics, material handling, hazardous chemicals, slip/trip/falls, and robotics. The most common injuries are musculoskeletal disorders (mainly from overexertion in lifting and lowering) and being struck by powered industrial trucks and other materials handling equipment.
Is there a special emphasis program associated with this topic?
Warehousing and storage falls within the OSH Division warehousing and storage and related product distribution industries special emphasis program.
What can I do to protect myself?
Employees should always examine any walking or working surface for the presence of slippery conditions, non-intact surfaces, or unguarded openings or open sides before stepping onto it. Workers working from elevated platforms should be sure to wear and properly use any required fall arrest or position restraint systems. Any fall arrest or position restraint devices worn by employees must be examined for defects prior to using it.
Employees should familiarize themselves with the procedures to be followed in the event of an emergency. A distinction should be made regarding when to evacuate the area or building and the circumstances that require employees to shelter in place.
Before beginning any task, ask yourself if you will be subjecting any part of your body to a hazard for which PPE is recommended or required.
Never reach into the pinch points of a moving belt, chain or gears to retrieve an item. Be sure to follow lockout/tagout procedures when it becomes necessary to clear a jam or to remove machine guards to perform repair or maintenance. Be sure not to wear loose clothing when working in close proximity to moving machinery parts.
Before using any chemical, information on the label and accompanying information (e.g., safety data sheets) should be consulted in order to identify any personal protective equipment necessary to prevent direct contact through inhalation, splash or spatter to eyes, nose or mouth, or skin contact.
When working in or walking through areas where powered industrial trucks are being used, especially forklifts, be mindful of traffic patterns and do not cross immediately in front of a moving forklift. Do not pass under the raised portion of a forklift, regardless of the presence or absence of a load.
Workers should try to take breaks to allow soft tissues (muscles, tendons, ligaments) to rest throughout the day. Changing the work area or process to improve posture, reduce force or limit repetition can reduce stress on the body. Additionally, rotating to another task that involves use of a different motion or body part can help if done correctly.
Employees should ensure that they have been informed about any chemical processes in their work area(s) and know about procedures associated with changes to these processes.
Following a few basic rules will greatly reduce the risk of injury when using hand and portable power tools. Examine each tool before use and do not use if damaged. Keep all tools in good condition with regular maintenance. Use the right tool for the job. Use tools according to the manufacturers’ instructions.
Whether at work or away from work, when working with loud equipment (e.g., leaf blowers, chain saws) or hunting with firearms, be sure to wear the appropriate type of hearing protection.
What resources are available to assist employers?
Safety and Health Programs
An forklift inspection program, fire prevention plan, personal protective equipment hazard assessment, hazard communication program, hearing conservation program, bloodborne pathogens Exposure control plan and respiratory protection program are available for employers to use in their workplace. It should be customized to fit the conditions and equipment used in the workplace. Other example presentations are available along with pre-recorded webinars which can be accessed at any time.
Training and Outreach Services
The presentations on powered industrial trucks, materials handling, ergonomics, machinery and machine guarding, walking-working surfaces, exit routes, emergency action and fire prevention plans, personal protective equipment, hazard communication, respiratory protection, noise exposure, bloodborne pathogens and struck by/caught between can be used to assist with employee training. Pre-recorded webinars are also available that can be accessed at any time.
In addition, the education, training and technical assistance bureau provides free online safety and health training and outreach services (i.e., speaker's bureau requests, safety booths) upon request.
Lastly, the NCDOL Library offers free safety and health videos (including streaming video services) and related research assistance on consensus standards (i.e., ANSI, NFPA, NEC).
Safety and Health Topics
More related information can be found on the safety and health topic pages for walking and working surfaces, materials handling and storage, fall protection, ergonomics, exits and exit routes, emergency action plans, respiratory protection, noise, machine guarding, medical services and first aid, hazard communication, electrical safety, heat stress, amputations, special emphasis programs (North Carolina), process safety management, HAZWOPER, hand and portable powered tools, eyewash stations and emergency showers. bloodborne pathogens and fire prevention plans.
Consultation Services
The consultative services bureau provides free and confidential onsite consultation regarding worksite safety and health hazards.
Which standards apply?
OSH has adopted the following standards for warehousing and storage in North Carolina. This is not all inclusive.
Note: Please also check the standards information and activity webpage to see if there has been any recent or upcoming regulatory activity on this topic.
General Industry
29 CFR 1910 Subpart D - walking and working surfaces
- 29 CFR 1910.22 - walking and working surfaces, general requirements
- 29 CFR 1910.23 - ladders
- 29 CFR 1910.25 - stairways
- 29 CFR 1910.26 - dockboards
- 29 CFR 1910.28 - duty to have fall protection and falling object protection
- 29 CFR 1910.29 - fall protection systems and falling object protection-criteria and practices
- 29 CFR 1910.30 - training requirements
29 CFR 1910 Subpart E - exit routes and emergency planning
- 29 CFR 1910.37 - maintenance, safeguards, and operational features for exit routes
- 29 CFR 1910.38 - emergency action plans
- 29 CFR 1910.39 - fire prevention plans
29 FR 1910 Subpart G - occupational health and environmental control
- 29 CFR 1910.94 - ventilation
- 29 CFR 1910.95 - occupational noise exposure
29 CFR 1910 Subpart H - hazardous materials
- 29 CFR 1910.110 - storage and handling of liquefied petroleum gases
- 29 CFR 1910.111 - storage and handling of anhydrous ammonia
- 29 CFR 1910.119 - process safety management of highly hazardous chemicals
29 CFR 1910 Subpart I - personal protective equipment
- 29 CFR 1910.132 - general requirements
- 29 CFR 1910.133 - eye and face protection
- 29 CFR 1910.134 - respiratory protection
- 29 CFR 1910.135 - head protection
- 29 CFR 1910.136 - foot protection
- 29 CFR 1910.138 - hand protection
29 CFR 1910 Subpart J - general environmental controls
- 29 CFR 1910.141 – sanitation
- 29 CFR 1910.147 - the control of hazardous energy
29 CFR 1910 Subpart K - medical services and first aid
- 29 CFR 1910.151 - medical services and first aid
29 CFR 1910 Subpart L - fire protection
- 29 CFR 1910.157 - portable fire extinguishers
29 CFR 1910 Subpart N - material handling and storage
- 29 CFR 1910.176 - handling materials - general
- 29 CFR 1910.178 - powered industrial trucks
- 29 CFR 1910.179 – overhead and gantry cranes
29 CFR 1910 Subpart O - machinery and machine guarding
- 29 CFR 1910.212 - machine guarding, general requirements
29 CFR 1910 Subpart P - hand and portable powered tools and other hand-held equipment
- 29 CFR 1910.242 - hand and portable powered tools and equipment, general
29 CFR 1910 Subpart S - Electrical
- 29 CFR 1910.303 - general
- 29 CFR 1910.305 - wiring methods, components, and equipment for general use
29 CFR 1910 Subpart Z - toxic and hazardous substances
- 29 CFR 1910.1030 - bloodborne pathogens
- 29 CFR 1910.1200 - hazard communication
Recordkeeping
- Refer to
Recording and Reporting
Other Applicable Standards
The Which OSHA Standards Apply webpage can help identify other standards that may also be applicable to your worksite.
Where can I learn more?
Compliance Documents
- Operational Procedure Notice: OPN 145 - Special Emphasis Program for Warehousing and Storage and Related Product Distribution Industries establishes the OSH Division's enforcement policy for safety and health inspections in the warehousing and storage industry.
- Operational Procedure Notice: OPN 135 - Special Emphasis Program for Exposures to Health Hazards establishes a special emphasis program for health inspections where lead, crystalline silica, beryllium, isocyanates and hexavalent chromium exposures may exist.
- Operational Procedure Notice: OPN 149 - Special Emphasis Program for Amputations establishes the OSH Division's enforcement policy for safety and health inspections where employees may be exposed to amputation hazards on machinery due to lack of guarding and/or failure to utilize energy control procedures.
- Compliance Directive: CPL 02-00-147 - Control of Hazardous Energy, establishes enforcement policy and an explanation of the lockout/tagout standard to ensure consistent enforcement of the standard.
- Compliance Directive: CPL 03-00-021 - Process Safety Management (PSM) Covered Facilities, describes a National Emphasis Program for inspecting all facilities with highly hazardous chemicals in amounts at or above the threshold quantities listed in 29 CFR 1910.119 - process safety management of highly hazardous materials.
- Field Operations Manual Chapter 15 - Industrial Hygiene Compliance provides citation guidance for health hazards.
- Chapter 17 of the OSH Field Operations Manual discusses the enforcement procedures to be followed when conducting ergonomic inspections.
- Compliance Directive - CPL 02-01-065 - Process Safety Management (PSM) of Highly Hazardous Chemicals, establishes enforcement policy and provides an explanation of the standard to ensure uniform enforcement.
- Standards Notice: SN 66 allows the use of a spring-loaded brake system or dock lock in lieu of chocking, as a means that secures trucks or trailers to loading docks.
- CPL 02-02-079 - Inspection Procedures for the Hazard Communication Standard (HCS 2012) is applicable to enforcement procedures related to the requirements of the hazard communication standard.
- CPL 02-02-074 - Inspection Procedures for the Chromium (VI) Standards provides guidelines and establishes uniform inspection and compliance procedures for the occupational exposure standards for hexavalent chromium.
- Compliance directive CPL 02-02-069, Enforcement Procedures for the Occupational Exposure to Bloodborne Pathogens Standard, establishes enforcement policy and provides an explanation of the standard to ensure uniform enforcement.
Fact Sheets
- NCDOL Investigates Hazardous Chemical Release, provides the investigation process for accidents involving the unexpected release of highly hazardous chemicals.
Industry Guides
- Industry Guide 49 – OSHA General Industry Standards Requiring Programs, Inspections, Procedures, Records and/or Training, includes requirements for warehousing and storage in general industry.
Technical Assistance
- Inquiries about workplace safety and health requirements can be submitted to Ask OSH online or by phone at 919-707-7876.